6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications

Product Details
Customization: Available
Type: Rigid-Flexible PCB
Dielectric: Polyimide (Pi)
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  • 6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
  • 6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
  • 6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
  • 6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
  • 6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
  • 6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
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Basic Info.

Model NO.
BIC-353-V3.0
Material
Fr-4 for Rigid Sections Polyimide for Flexible Sec
Application
Tablet PC Camera Soft Boards
Flame Retardant Properties
V0
Mechanical Rigid
Rigid-Flexible PCB
Processing Technology
Enig
Base Material
Fr-4 for Rigid Sections Polyimide for Flexible Sec
Insulation Materials
Polyimide (Pi)
Brand
Shengyi
Board Types
Flexible PCB
Test
100% Electrical Test Prior Shipment
Type of Artwork to Be Supplied
Email File, Gerber RS-274-X, PCB.Doc etc
Service Area
Worldwide, Globally
Transport Package
Express Boxed
Specification
120.61 x 50.17 mm
Trademark
bicheng
Origin
Shenzhen China
HS Code
8534009000
Production Capacity
360000 Square Meters/Year

Product Description

(FPC's are custom-made products, the picture and parameters shown are just for reference)

 

Introducing Our 6-Layer Rigid-Flex PCB for Car Tracker GPS

We are excited to introduce our 6-layer rigid-flex printed circuit board (PCB), specially engineered for car tracker GPS applications. This high-performance PCB features a thickness of 1.4mm, combining half-ounce copper on the inner layers and one ounce on the outer layers. With an impedance-controlled design on both the outer layers and the inner flexible circuit, this PCB is built to meet the rigorous demands of modern electronics.
 

6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications

 


PCB Specifications
Size of Flexible PCB 120.61 X 50.17mm
Number of Layers 6
Board Type Rigid-flex PCB
Board Thickness 1.44mm
Board Material FR-4 / Polyimide
Board Material Supplier Shengyi
Tg Value of Board Material  170ºC
 
PTH Cu thickness ≥20 µm
Inner Iayer Cu thicknes 18 µm
Surface Cu thickness 35 µm
   
Coverlay Colour Yellow coverlay / Green solder mask
Number of Coverlay 2
Thickness of Coverlay 25 µm
Stiffener Material N/A
Stiffener Thickness N/A
   
Type of Silkscreen Ink IJR-4000 MW300
Supplier of Silkscreen TAIYO
Color of Silkscreen White
Number of Silkscreen 1
 
Peeling test of Coverlay No peelable
Legend Adhesion 3M 90ºC No peeling after Min. 3 times test
 
Surface Finish Immersion Gold
Thickness of Surface Finish Au: 0.03µm(Min.); Ni 2-4µm
RoHS Required Yes
Famability 94-V0
 
Thermal Shock Test Pass, -25ºC±125ºC, 1000 cycles. 
Thermal Stress Pass, 300±5ºC,10 seconds, 3 cycles. No delamination, no blistering.
Function  100% Pass electrical test
Workmanship Compliance with IPC-A-600H & IPC-6013C Class 2

 


 

Key Features and Advantages

Superior Flexibility: This design provides excellent flexibility, making it suitable for applications requiring intricate routing and compact spaces.
Volume Reduction: The innovative structure allows for a significant reduction in overall volume, facilitating easier integration into devices.
Weight Savings: Lightweight construction without compromising durability is a key advantage of our design.
Consistent Assembly: Ensures uniformity in assembly, leading to improved reliability in performance.
Enhanced Reliability: With immersion gold plating on pads, our PCB supports reliable surface mount technology (SMT) assembly.
Cost-Effective Solutions: Enjoy low-cost options with no minimum order quantity, making it easier for businesses to prototype and scale.
Timely Delivery: We maintain an impressive on-time delivery rate of over 98%, ensuring your projects stay on schedule.

 

Applications

Our versatile 6-layer rigid-flex PCBs are ideal for a variety of applications, including:

Contact belts for inkjet printers
Industrial surveying and mapping instruments
Tablet PC camera soft boards

 

Manufacturing Processes

The manufacturing process for our rigid-flex PCBs includes several key steps, illustrated in the simplified flow diagram provided.
6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications

Flexible Inner Layers

The inner layers are crafted as single- or double-sided flexible circuits through a consistent imaging, etching, and covering process, without drilling or plating. This method minimizes the risk of air entrapment, although it requires an additional step for covercoating.

 

Flexible sections can be bonded together, simplifying the process but resulting in relative rigidity, limiting the bend cycles to a maximum of 25. Alternatively, leaving flexible circuits unbonded allows for a staggered build-up, which can prevent buckling while bending the circuit into position; however, this adds complexity to manufacturing.

 

Rigid Outer Layers

For the outer layers, rigid materials like FR-4 are cut to size and bonded during the lamination process. This can be managed as a temporarily rigid board to facilitate easier handling during production and assembly. To ensure that rigid outer layers do not bond to flexible areas, both sides of the flexible section are covered with release films. Non-bonded portions of the rigid material can be removed using a snap-action technique, provided that grooves are cut at the interfaces prior to lamination.
 

6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications
6-Layer PCB Rigid-Flex Printed Circuit Board for Car Tracker GPS Applications

 

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